FNCCI News

Energy Saving Tips for pumps

  • Ensure adequate NPSH at site of installation. Site NPSH should always be higher than required NPSH.
  • Ensure availability of basic instruments at pumps like pressure gauges and flow meters.
  • Operate pumps near their best efficiency point.
  • Restore internal clearances if performance has changed.
  • Shut down unnecessary pumps.
  • Modify pumping system and pump losses and minimize throttling.
  • Adapt to wide load variation with variable speed drives or sequenced control of multiple units.
  • Stop running multiple pumps; add a booster pump where needed.
  • Use booster pumps for small flow rates requiring higher pressures.
  • Increase fluid temperature differentials to reduce pumping rates in case of heat exchangers.
  • Repair seals and packings to minimize water loss by dripping.
  • Balance the system to minimize flows and reduce pump power requirements.
  • Avoid pumping head with a free-fall return (gravity); use siphon effect to advantage:
  • Optimize the number of stages in a multi-stage pump in case of head margins.
  • Reduce system resistance by pressure drop assessment and pipe size optimization.